Pallet-Building Software

Lucas Systems has introduced Dynamic Pallet Builder technologies, which offer a dynamic and automated way for workers to build better pallets with optimal efficiency and tailored to specific warehouse needs.
June 25, 2025

Lucas Systems has introduced Dynamic Pallet Builder technologies, which offer a dynamic and automated way for workers to build better pallets with optimal efficiency and tailored to specific warehouse needs.

The software solution, which sifts through a myriad of requirements and data points, makes thousands of calculations per minute looking across relevant warehouse operations to determine the appropriate trade-offs needed to optimally pick, group, sequence and stack items on one or more pallets at a time. Pallet-building recommendations consider a wide variety of variables including product size, weight, stacking rules, shipping regulations, worker travel distance, safety, route order, order priorities and more.

The software solution, which integrates with a variety of warehouse management systems, is highly configurable, aligning with a company's specific operations and priorities. Additionally, the software solution dynamically recomputes optimal pallet builds in response to orders continually flowing into the warehouse.

Lucas Systems