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World's Supply Chains at Full Capacity

World's Supply Chains at Full Capacity

Feb. 19, 2025
This resulted from a marked increase in procurement activity across North America, says GEP Index.

A recent survey,  GEP Global Supply Chain Volatility Index  posted -0.21 at the start of the year, which indicates that global supply chains are effectively at full capacity, signaled when the index hits 0.

"January's rise in manufacturers' procurement across APAC and the U.S. signals steady growth ahead in Q1," said John Piatek, GEP's vice president of consulting, in a statement. "Globally, companies are largely taking a wait-and-see approach to tariffs rather than absorbing the immediate cost of increasing buffer inventories.

"However, many Western firms are accelerating China-plus-one investments to diversify and near-shore manufacturing, assembly, and distribution. European manufacturers are especially vulnerable, as the sector has been contracting for nearly two years with no turnaround in sight. In the U.S., where manufacturing represents just 12% of GDP, the bigger concern for business is the potential revenue losses in China because of trade tensions."

A key finding in January was the marked increase in procurement activity across North America. This increase was entirely driven by U.S. manufacturers, as purchasing managers at Mexican and Canadian factories sanctioned procurement cutbacks, indicating a darkened near-term outlook there.

In Asia, many major producers in the region bolstered their demand for inputs to meet growing production needs, led by China and India. South Korea, in particular, reported a marked pickup in January.

By contrast, Europe's industrial economy continues to struggle, with our data indicating still-significant levels of spare capacity across the continent's supply chains. Factories in Germany, France, Italy, and the U.K. held back on material purchases in January, implying that Europe's manufacturing recession is set to persist a while longer.

The Global Supply Chain Volatility Index data was captured just prior to the U.S. administration's announcement of tariffs on China, as well as the initial announcement (and subsequent pause) of tariffs on Mexico and Canada.

January 2025 Key Findings

  • Demand: After some pullback in the second half of 2024, global manufacturers' purchasing of raw materials is slowly recovering. In fact, global factory procurement in Asia is in line with its average, while in North America (driven by the U.S.), input purchasing is trending upward. This contrasts with the situation in Europe, which remains depressed as the region's industrial sector struggles to break out from its prolonged downturn.

  • Inventories: Global manufacturers' desire to safety stockpile remains contained. Reports from factories surveyed showing an increase in inventory levels due to concerns about price or supply were low in January.

  • Material Shortages: Reports of shortages for the globe's most critical items, such as commodities, electronic components, chemicals and food products, were at their lowest in five years during January. This suggests that suppliers remain well stocked, indicating there are minimal frictions for companies obtaining necessary materials.

  • Labor Shortages: Global factory employment levels have been shrinking for several months and it appears that the growing labor shortage is now preventing global suppliers from completing orders as quickly. There was a rise in reports of factory backlogs rising due to inadequate labor supply in January.

  • Transportation: Global transportation costs are increasing. In January, they rose to their highest level in six months.

Regional Supply Chain Volatility

  • North America: Index up to -0.22, from -0.53, a six-month high, suggesting a pick-up in procurement across the region at the start of the year.
  • Europe: Index down to -0.61, from -0.49, suggesting that activity levels across Europe's supply chains remain weak.
  • U.K.: Index fell to -0.63, from -0.41 in December, a 13-month low and signaling a weaker outlook for 2025 for U.K. manufacturing.
  • Asia: Index rises to 0.03, from -0.09, indicating that suppliers to the region are generally operating at full capacity.

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