AGVs: The Future Is Now

Fork vehicles are designed for applications in which automated load pickup or delivery is required from various heights. Fork vehicles are most often used for trailer loading and unloading and floor-to-floor delivery.

Size and Flexibility Matter

AGVs are available in several sizes, typically ranging from 2,000 to 20,000 pounds. In the last decade, smaller-capacity AGVs, ranging from 500 to 2,000 pounds, have become more prevalent. These smaller AGVs, sometimes known as light-duty AGVs, are designed for small, frequent loads and for companies looking to increase handling volume without adding operational staff.

In this category, look for features like multiple path programming, remote communication and safety items, such as optical sensors. These sensors can be programmed for different zones to allow safe operation near pedestrians and in confined spaces.

To get the most flexibility, AGV guidance systems should be simple and easy to modify.

Choose Carefully

Consider several factors before purchasing AGVs, including the type of vehicle and guidance control system that best fits the application and budget. When choosing an AGV supplier, look for experience in the market and a company with dedicated AGV product specialists. Each AGV solution is customized to meet a businesses’ exact application and needs, so it’s best to choose a company with specialists who will work with you to analyze your particular needs and recommend the most efficient material handling solution. Other important factors to consider include:

• Overall cost;
• Ease and cost to maintain;
• Performance and flexibility;
• Cost and availability of parts.

A Versatile Solution

The ability of AGVs to fit in tight areas and adapt to changes make them suitable for any business with manufacturing plants, warehouses or distribution centers. Benefits include higher productivity, continuous operation, reduced product damage, improved process flow, improved safety and elimination of non-value-added activities.

Now, who do we talk to about getting these products in our homes? I’m sure all of us could use a solution for higher productivity when the alarm clock goes off at 6 a.m.

Tim Meyer is the Toyota Production System (TPS) solutions and AGV product manager for Toyota Material Handling USA Inc. He is responsible for the overall management of TMHU’s AGV lineup at Toyota automotive plants throughout the United States. He also is responsible for the development and launch of TPS and AGV solution packages offered through Toyota’s national dealer network.